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Ryobi P517 Motor Replacement

Inleiding

Use this guide to remove and replace the motor on your Ryobi P517 reciprocating saw.

The motor is the source that powers the cutting mechanism of the saw. The motor moves the reciprocating mechanism of the saw, which converts the rotational motion of the motor to linear, reciprocating motion. The saw blade then moves in this reciprocating motion to allow for cutting. The motor’s variable speed capability allows for greater control over cutting. The motor needs to be replaced when it fails due to use, overheating, or electrical issues. Additionally, if the motor is physically damaged due to misuse or improper storage, it will need to be replaced. A poorly installed motor can interfere with the saw’s cutting power and efficiency.

Before reading this guide, please review the Ryobi P517 Troubleshooting Page to ensure that your issue cannot be resolved externally, without removing the motor. Remove the housing assembly before beginning the motor removal process.

Wat je nodig hebt

  1. Ryobi P517 Motor Replacement, Battery: stap 1, afbeelding 1 van 1

    • Position the saw so you can access the button-clips on both sides of the battery.

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  2. Ryobi P517 Motor Replacement: stap 2, afbeelding 1 van 3 Ryobi P517 Motor Replacement: stap 2, afbeelding 2 van 3 Ryobi P517 Motor Replacement: stap 2, afbeelding 3 van 3

    • Press and hold the button-clip on both sides and take the battery out.

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  3. Ryobi P517 Motor Replacement, Housing Assembly: stap 3, afbeelding 1 van 1

    • Lay the saw flat so the left side is facing up.

    • Remove the grey orbital button by twisting it counterclockwise.

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  4. Ryobi P517 Motor Replacement: stap 4, afbeelding 1 van 1

    • Remove the rubber boot from the device by peeling it from back to front.

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  5. Ryobi P517 Motor Replacement: stap 5, afbeelding 1 van 1

    • Flip the saw so its right side is facing up.

    • Remove the 10 mm screw using a Torx T27H screwdriver.

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  6. Ryobi P517 Motor Replacement: stap 6, afbeelding 1 van 1

    • Grab the black shoe assembly and pull it out from the front of the saw.

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  8. Ryobi P517 Motor Replacement: stap 7, afbeelding 1 van 2 Ryobi P517 Motor Replacement: stap 7, afbeelding 2 van 2

    • Remove the two 12.5 mm screws from the front of the guide plate using the Torx T10H screwdriver.

    • Then remove the guide plate.

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  9. Ryobi P517 Motor Replacement: stap 8, afbeelding 1 van 1

    • Flip the saw so its right side is facing up.

    • Use the Torx T15H screwdriver to remove the eleven 18.1 mm screws from the housing assembly.

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  10. Ryobi P517 Motor Replacement: stap 9, afbeelding 1 van 2 Ryobi P517 Motor Replacement: stap 9, afbeelding 2 van 2

    • Refer to the diagram provided to identify the gear case.

    • Use a Torx T15H screwdriver to remove the four 30.7 mm screws that are holding the housing assembly with the gear case assembly and gear case cover.

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  11. Ryobi P517 Motor Replacement: stap 10, afbeelding 1 van 2 Ryobi P517 Motor Replacement: stap 10, afbeelding 2 van 2

    • Pull apart the two sides of the housing.

    • If the housing assembly does not come apart easily, do not try to force the pieces apart or else you may damage it. Ensure that all screws have been removed.

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  12. Ryobi P517 Motor Replacement: stap 11, afbeelding 1 van 2 Ryobi P517 Motor Replacement: stap 11, afbeelding 2 van 2

    • Refer to the diagram on the device page to locate the trigger-switch, circuit board, and contact plate assembly. Each of these parts is connected by wires.

    • Remove the switch, circuit board, and contact plate holder assembly from the housing assembly.

    • Gently remove the switch by taking out the wiring from the assembly. Rough handling of the wiring could damage it and require it to be replaced.

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  13. Ryobi P517 Motor Replacement: stap 12, afbeelding 1 van 2 Ryobi P517 Motor Replacement: stap 12, afbeelding 2 van 2

    • Lift and remove the gear case from the housing assembly and ensure that there are no parts remaining in housing assembly.

    • Ensuring the motor remains attached to the gear case to ease reassembly.

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  14. Ryobi P517 Motor Replacement, Trigger: stap 13, afbeelding 1 van 2 Ryobi P517 Motor Replacement, Trigger: stap 13, afbeelding 2 van 2

    • Position the saw so the ports connecting the circuit board assembly to the motor are accessible.

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  15. Ryobi P517 Motor Replacement: stap 14, afbeelding 1 van 1

    • Use the soldering iron and desoldering pump to desolder the circuit board assembly from the motor.

    • Be extremely careful with soldering iron. Improper use of the iron could damage the device and could lead to bodily harm.

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  16. Ryobi P517 Motor Replacement: stap 15, afbeelding 1 van 2 Ryobi P517 Motor Replacement: stap 15, afbeelding 2 van 2

    • Gently pull the thin red and white wire on opposite ends of its connector to disconnect the LED from the circuit board.

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  17. Ryobi P517 Motor Replacement, Motor: stap 16, afbeelding 1 van 3 Ryobi P517 Motor Replacement, Motor: stap 16, afbeelding 2 van 3 Ryobi P517 Motor Replacement, Motor: stap 16, afbeelding 3 van 3

    • Firmly grasp the motor in one hand while holding the gear case in your opposite hand.

    • Disconnect the motor from the gear case by firmly pulling the two pieces apart.

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Conclusie

To reassemble your device, follow these instructions in reverse order.

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Abner Fernandez

Lid sinds: 02/15/24

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University of Memphis, Team 4-4, Sneed Spring 2024 Lid van University of Memphis, Team 4-4, Sneed Spring 2024

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