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iMac Intel 21.5" EMC 2544 Teardown

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  • Though the rear case is the last piece we reach, it's where the design of the new iMac began.

  • In order to carefully join together the pieces of the case, Apple turned to friction stir welding, a process previously reserved for applications such as ship building and aerospace.

  • Friction stir welding is more like joining clay than welding—it doesn't melt the workpieces, but rather softens the area between them and forces material together, creating a strong weld with no weakened heat affected zone.

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