PMChartDiscover100.pdf
Periodic Maintenance & Lubrication Chart
| Sr. No. | Operation | RECOMMENDED FREQUENCY | Subsequent | |||||||
|---|---|---|---|---|---|---|---|---|---|---|
| Servicing | 1st | 2nd | 3rd | 4th | 5th | 6th | 7th | |||
| Kms | 500 ~ 750 | 4500 ~ 5000 | 9500 ~ 10000 | 14500 ~ 15000 | 19500 ~ 20000 | 24500 ~ 25000 | 29500 ~ 30000 | |||
| 1. | Servicing | 3 | 3 | 3 | 3 | 3 | 3 | 3 | 1st - 500~750 Kms / 30~45 days,2nd onward@5000Kms | |
| 2. | Idle speed / CO% | C, A | C, A | C, A | C, A | C, A | C, A | C, A | C, A | |
| 3. | Valve tappet clearance | C, A | C, A | C, A | C, A | C, A | C, A | C, A | C, A | |
| 4. | Engine oil (Bajaj DTSI 10000 oil)* | C, A | R | Top-up | R | Top-up | R | Top-up | R | Top-up@every 5000 Kms. Replace in 1st service & at every 10000 Kms |
| 5. | Oil strainer (Bajaj DTSi 10000 oil)* | CL | CL | CL | CL | CL | ||||
| 6. | Engine oil filter (Bajaj DTSi 10000 oil)* | R | R | R | R | R | Replace at every oil change | |||
| 7. | Body centrifugal filter -- Pulsar / Platina | CL | CL | CL | ||||||
| 8. | Spark plug gap | CL,A | CL,A | CL,A | CL,A | CL,A | CL,A | CL,A | ||
| 9. | Spark plug | R | R | Replace at every 20000kms | ||||||
| 10. | Air cleaner element*** | CL, R | CL | CL | CL | R | CL | CL | R | Replace at every 15000kms |
| 11. | Air filter cover 'O' ring | R | R | R | Replace at every 15000kms | |||||
| 12. | In line paper filter along with hose & clamps** | R | R | R | Replace at every 15000kms | |||||
| 13. | Fuel cock sediment bowl cleaning | CL | CL | CL | CL | CL | CL | CL | ||
| 14. | Fuel cock-Paper filter element & seal** | R | R | R | Replace at every 15000kms | |||||
| 15. | Carburettor | CL,A | CL,A | CL,A |
Table Caption: This table outlines the recommended servicing operations, frequencies (in kilometers and days), and actions (Check, Adjust, Replace, Clean) for a Bajaj motorcycle, detailing initial servicing schedules and subsequent maintenance requirements up to 30,000 kilometers.
Periodic Maintenance & Lubrication Chart
| Sr. No. | Operation | RECOMMENDED FREQUENCY | Subsequent | |||||||
|---|---|---|---|---|---|---|---|---|---|---|
| Servicing | 1st | 2nd | 3rd | 4th | 5th | 6th | 7th | |||
| Kms | 500 ~ 750 | 4500 ~ 5000 | 9500 ~ 10000 | 14500 ~ 15000 | 19500 ~ 20000 | 24500 ~ 25000 | 29500 ~ 30000 | |||
| 16. | Carburettor float chamber cleaning | CL | CL | CL | CL | |||||
| 17. | Carburettor rubber duct | C,R | C,R | Check & replace if required | ||||||
| 18. | Fuel pipes | C,R | C | C | C | R | C | C | R | Replace at every 15000kms |
| 19. | Coolant level check in expansion tank** | C,A | C,A | C,A | C,A | C,A | C,A | C,A | At every service | |
| 20. | Coolant in expansion tank** | R | Replacement at every 30000 Kms or 2 year (whichever occurs earlier) | |||||||
| 21. | Coolant hose damage/clamps/leakage** | C,R | C,R | C,R | C,R | C,R | C,R | C,R | Check & replace if required | |
| 22. | Coolant hose damage/clamps/leakage** | R | Replacement at every 35000 Kms or 3 years (whichever occurs earlier) | |||||||
| 23. | Radiator fins** | C,A | C,A | C,A | C,A | C,A | C,A | C,A | ||
| 24. | Battery electrolyte level & specific gravity** | C | C | C | C | C | C | C | C | |
| 25. | Battery connections | C,T | C,T | C,T | C,T | C,T | C,T | C,T | ||
| 26. | Clutch plate | C,R | C,R | Check & replace if required | ||||||
| 27. | Clutch play | C,A | C,A | C,A | C,A | C,A | C,A | C,A | C,A | |
| 28. | Throttle play | C,A | C,A | C,A | C,A | C,A | C,A | C,A | C,A | |
| 29. | Brake play | C,A | C,A | C,A | C,A | C,A | C,A | C,A | C,A | |
| 30. | Brake lining or pad wear | C,R | C,R | C,R | C,R | R | C,R | C,R | C,R | Replace at every15000 Kms |
| 31. | Brake fluid level / top up** | C,A | C,A | C,A | C,A | C,A | C,A | C,A | Check & Top up if required in every service |
Table Caption: This table outlines recommended maintenance operations, their servicing codes (Check, Clean, Adjust, Replace), and their frequency based on mileage (in kilometers) for the first seven services, along with subsequent service recommendations.
Periodic Maintenance & Lubrication Chart
Table Caption: This table outlines recommended maintenance operations for a vehicle, specifying the servicing action (e.g., Replace, Lubricate, Check) and the recommended frequency based on mileage intervals up to 30,000 km and subsequent servicing.
Periodic Maintenance & Lubrication Chart
Table Caption: This table outlines recommended maintenance operations for a vehicle, specifying the type of service (Check, Tighten, Lubricate, Clean, Adjust, Replace), and the recommended frequency based on mileage intervals (500-750km, 4500-5000km, 9500-10000km, etc.) for up to the 7th interval, with subsequent actions noted.
Periodic Maintenance & Lubrication Chart
**Table
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